Successfully Managing Energy Consumption at a Large Foundry
大型铸造厂能耗管理标兵
A Best for Production project was kicked off by metalcasting company Friedrich Wilhelms-Hütte Eisenguss GmbH (FWH) with its production management software partner in May 2011.
2011年5月，弗里德里希•威廉铸铁有限公司（FWH）联手其生产管理软件合作伙 伴PSI Metals率先参与最佳生产方式项目，并从BMU“环境创新项目”处获得共 计29万欧元的资金资助，从而将基于-IT的制造执行系统（MES）带到了德国。
DR. CAREN MÖHRKE, MARKETING SERVICES DÜSSELDORF 作者：CarenMöhrke/市场服务部
T
he ongoing debate about energy prices and the challenges associated with Germany’s turnaround in energy policy have prompted industry, in particular high-energy produc-
tion plants, to optimize their consumption levels. Ger- many’s Federal Ministry for the Environment, Nature Conservation and Nuclear Safety (BMU) is sponsoring a project with the motto “Best for Production.” The ministry wants this project to serve as an example for energy-optimized production at large foundries and to play a pioneering role in the context of Green IT. The Best for Production project was kicked off
by metalcasting company Friedrich Wilhelms-Hütte Eisenguss GmbH (FWH) with its production manage- ment software partner PSI Metals in May 2011 and has received funding from the Federal Ministry for the Environment to the tune of 290,000 euros under its Environmental Innovation Program. For the first time, an IT-based manufacturing execution system (MES) has been implemented that also defines and highlights energy efficiency as a relevant target criterion. “We assume that we will even exceed expecta-
tions in terms of optimizing energy efficiency. A truly satisfactory and gratifying outcome,” said Dr. Georg Stierle, commercial managing director at FWH. The savings target was 1.5 m KWh of electricity per year, corresponding to a reduction in CO2 emissions of 850 tons. The savings include 60,000 cu. m of gas per year. “It also looks as if we are going to surpass the planned increase in productivity of 10%,” Stierle said.
不
断高企的能源价格以及德国放弃核能加速能 源结构调整的政策引发了源源不断的争论。 这一切使得工业行业，特别是那些高能耗的
工厂，不断寻找良方优化其能耗水平。德国联邦环境、 自然保护与核安全部（BMU）发起了一个项目，旨在 宣扬“最佳生产”方式。BMU希望通过这一项目，为 大型铸造厂树立节能标兵；在德国举国推行“绿色IT先 锋”行动的背景下，引领节能新风尚。 2011年5月，弗里德里希•威廉铸铁有限公司
（FWH）联手其生产管理软件合作伙伴PSI Metals率先 参与最佳生产方式项目，并从BMU“环境创新项目” 处获得共计29万欧元的资金资助，从而将基于-IT的制 造执行系统（MES）带到了德国。该系统对高能效进行 了定义，并致力于实现这一目标。
“据预测，我们将超额实现能效目标。这是个满意的 结果，令人欣慰。”Georg Stierle博士 - FWH商业管 理主任信心满满的说道。FWH最初志在实现每年150万 千瓦时（包括6万立方米天然气/年，见图表1）的节能 目标，即相当于每年减排850吨二氧化碳气体。“看样 子，我们将突破预期10%的生产增长目标”，Stierle博 士补充道。
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FOUNDRY-PLANET.COM | MODERN CASTING | CHINA FOUNDRY ASSOCIATION May 2013
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