analysed by the MES for the purposes of subsequent planning, with any bottlenecks or conflicts being displayed in good time, like an early warning system. The constant acquisition of actual data is followed by permanent analysis of this information by the system. Data for post-costing is consequently available at any time. This method allows workflows and products to be continuously improved. The fettling shop—a process at the end of the
production chain—was restructured first, as it involves an especially wide range of work steps, with crane and space availability a concern. This initial project sup- plied empirical values and insights for further projects in other departments. FWH has seen significant improvement in lead
times for individual products in the test phase of the new system. A cast mainframe for the wind energy industry initially was planned using the old procedure and then switched over to the new system. The result was a 20% improvement in mean lead times.
Project Grant Program Best for Production is a Green IT project attracting
priority funding under “IT goes green” in the Environ- mental Innovation Program of Germany’s Ministry for the Environment. Since 1979 the Environmental Innovation Program has offered funding for demon- stration projects aimed at encouraging the first-time uti- lization of innovative technology that does not burden the environment. Tis is subject to certain conditions. Such ventures must demonstrate that they bring about a marked improvement in the state of the art in the relevant sector and that they can be applied to similar processes and systems. Te Environmental Innovation Program acts as an important link between R&D in the field of environmental engineering and its implementa- tion and market penetration. In the foundry industry, 40 innovative projects have to date received funding worth more than 42 million euros.
能。该系统将会对持续收集的数据进行永久性分析， 并可提供实时岗位成本数据。该方法能够不断优化工 作流程和产品。
该系统将会对铸件清理车间 –生产链上的最后一个 环节– 率先进行重组。这是由于该车间涉及到许多领 域的工作步骤，与起重机和空间的可用性关系密切。 最初开展的项目将会为执行后续项目的其它部门提供 许多经验值及建议以供参考。
FWH安装的新系统在测试阶段，就取得了缩短个 人产品交货期的骄人成效。FWH为风能行业铸造的 大型机在弃用旧流程转而采用新系统后，也取得了平 均交货时间缩短20%的佳绩。
资金资助计划
最佳生产方式项目属于德国“绿色IT先锋”行动， 获得BMU环境创新项目“IT也环保”的资金资助。 自1979年以来，BMU环境创新项目已经为很多不会 给环境造成负担、采用新兴创新技术的示范项目提供 了资金资助。BMU会根据一定的条件对项目进行甄 选。参选项目需要证实其能够为相应领域带来重大 的技术革新，此等革新能够运用于类似的流程和系 统。BMU环境创新项目是连接环保工程领域研发成 果及成果运用和市场渗透的重要桥梁。迄今为止，该 项目已经为铸造领域40个创新项目提供了共计4200 万欧元的资金资助。
此处展示的镁处理过程，采用浸入式杓子及活 塞，充分利用杓子在前一个工作环节尚存的剩余热 量，对能源进行优化利用。
This chart depicts energy consumption at the melt shop before and after introduction of the Manufacturing Execution System when planning melting.
图1：（来
源：FWH）该表格比 较了熔炼车间在引入 制造执行系统前后制 定熔炼计划时，所需 要的能源消耗量。
May 2013
FOUNDRY-PLANET.COM | MODERN CASTING | CHINA FOUNDRY ASSOCIATION | 41
Page 1 |
Page 2 |
Page 3 |
Page 4 |
Page 5 |
Page 6 |
Page 7 |
Page 8 |
Page 9 |
Page 10 |
Page 11 |
Page 12 |
Page 13 |
Page 14 |
Page 15 |
Page 16 |
Page 17 |
Page 18 |
Page 19 |
Page 20 |
Page 21 |
Page 22 |
Page 23 |
Page 24 |
Page 25 |
Page 26 |
Page 27 |
Page 28 |
Page 29 |
Page 30 |
Page 31 |
Page 32 |
Page 33 |
Page 34 |
Page 35 |
Page 36 |
Page 37 |
Page 38 |
Page 39 |
Page 40 |
Page 41 |
Page 42 |
Page 43 |
Page 44 |
Page 45 |
Page 46 |
Page 47 |
Page 48 |
Page 49 |
Page 50 |
Page 51 |
Page 52 |
Page 53 |
Page 54 |
Page 55 |
Page 56 |
Page 57 |
Page 58 |
Page 59 |
Page 60 |
Page 61 |
Page 62 |
Page 63 |
Page 64 |
Page 65 |
Page 66 |
Page 67 |
Page 68 |
Page 69 |
Page 70 |
Page 71 |
Page 72 |
Page 73 |
Page 74