Fehlbier earned his doctorate at RWTH Aachen Univ.
under Prof. P.R. Sahm and has worked for the last four years at Volkswagen Kassel as the leader of the Technology-Center of the plant and was responsible for production of lightweight structure components, especially for Volkswagen and Audi. Previously, he has worked for Kolbenschmidt-Pierburg AG in Nettetal-Gemany, where he was responsible for the foundry, tooling, construction/simulation and cast development. Te scientific orientation of the subject consists in the
development and characterization of new lightweight materi- als and applications and in the development of innovative technologies and processes for their production and process- ing with a focus on high-pressure diecasting and chill casting.
Institute of Metal Forming and Casting, Technische Universität Munchen
Te Institute of Metal Forming and Casting (utg) of
the Technische Universität Munchen (TUM) is located in Garching, Germany, approximately 20 km north of Munich. Te utg works in the field of production engineering,
which is associated with the Faculty of Mechanical Engineer- ing. Te institute’s four research groups focus on casting, metal forming, sheet metal cutting and simulation technologies. Besides fundamental research, the majority of the projects at the utg are financed by third-party funds and industrial partners. Tis gives us the possibility to apply our scientific practice close to industrial requirements. Te casting technology group is made up of 10 research
associates, who focus on continuous casting, residual stress, tool and die technology, and molding materials. With the onsite continuous casting rig, the utg can inves- tigate and optimize a wide range of horizontal and vertical nonferrous casting processes. Tese processes are backed by state of the art simulation models. Besides classical methods of residual stress analysis (e.g.
incremental hole-drilling), the cooperation with the Forsc- hungs-Neutronenquelle Heinz Maier-Leibniz (FRM III), Garching, gives the utg the opportunity for material charac- terization by neutron diffraction. Te tool and die technology for permanent mold cast-
ing processes and the analysis of mold materials is of major winterest. With a 3D printing system, the institute can pro- duce inorganically-bound sand molds and cores. Tese new binders bring sustainable advantages with respect to core and mold production, as well as less gas emission during casting compared to organically-bound sand molds and cores. Te utg offers mechanical engineering students a large
variety of lectures and practical courses in metalcasting. While students work on their theses (about 25 diploma, bachelor and master theses per year), they are extensively involved in the institute’s projects and have the chance to com- bine hands-on practical work with university research methods. To receive this digital magazine in the future, go to
www.globalcastingmagazine.com.
的北方。研究场地和新项目的工作位于卡塞尔的南部， 距离大众汽车铸造厂约5分钟，这是欧洲最大的铸造 厂，有近70台铝合金和镁合金高压压铸机。 Fehlbier在亚琛工业大学获得博士学位。师从PR SAHM教授，曾在过去的四年里的担任大众卡塞尔工厂 的技术中心领导，负责轻量化的结构件和铸造零部件生 产，特别是对于大众和奥迪。在此之前，他曾在德国内 特塔尔市Kolbenschmidt-Pierburg AG公司工作，在那 里他负责的铸造，模具，结构/模拟和铸造发展。 新项目科学的定位和新型轻质材料和应用的发展，创 新的技术和工艺的发展，生产和加工专注于高压压铸和 冷硬铸造工艺。
慕尼黑工业大学金属造型与铸造研究所 慕尼黑工业大学（TUM）金属造型与铸造研究
所（UTG）位于德国慕尼以北约20公里的Garching 市。UTG的研究领域是生产工艺，属于机械工程学院。 研究所的4个研究小组分别研究铸造，金属成形，金属 板材切割和仿真技术。 除了基本的研究，多数在UTG的项目资金由第三方资 金和产业的合作伙伴提供。这使我们的科学实践应用能 贴近行业需求。
铸造技术组是由10个研究机构组成，专注于连铸， 残余应力，模具技术，造型材料。 由于有现场连铸装置，UTG可以进行审查并优化多种 水平和垂直的有色金属铸造工艺。这些工艺由最先进的 仿真模型支持。
除了常规的残余应力分析（例如逐层钻孔法），与
Garching市Heinz Maier-Leibniz中子资源研究所合作 的，给了UTG机会通过中子衍射了解材料特性。 模具技术主要研究金属型铸造工艺的和模具材料的分
析。使用3D打印系统，研究所可产生无机粘结的砂型和 型芯。这些新的粘合剂在生产芯子和砂型方面带来可持 续的优势，与有机粘结砂造型与制芯相比，减少气体排 放。UTG给机械工程专业的学生提供了大量的各种讲座 和铸造厂中实践课程。当学生准备 他们的毕业论文（每年约25学士 和硕士毕业），他们广泛地参与在 研究所的项目中，并有机会把大学 的研究方法用于实际工作中。
访问
www.globalcastingmagazine. com可拷贝2012年AFS砂型铸造会议 全部报告。
February 2013
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