The Savelli large flask molding line (3,000 x 1,800 x 500/500mm) produces 10 molds/hr.
萨维利这条有箱（3,000 x 1,800 x 500/500毫 米）造型线的造型速度为 10型/时。
manages all of the problems and issues related to projects concerning Savelli plants and machines. It can offer complete software and hardware projects, realization of operator-machine interface systems (molding line supervision PC), final testing and commis- sioning, operator training and customer service. For its own produced equipment, Savelli offers sand
mixers, sand coolers, polygonal screens, or complete sand reclamation, preparation and distribution plants (over 600 tons/hr.). It provides horizontal flask molding machines and complete lines with three different mold compaction processes: high pressure squeezing, Formim- press (high pressure double squeezing) and Aero-Flux (precompaction by air). Te three main peculiarities that make Savelli mold- ing lines successful and convinced customers such as John Deere and Renault are: • The molding system Formimpress (high pressure double squeezing) that permits the best mold quality and sand/metal ratio.
• The new generation mold transport systems with El-Mecs (electro-mechanical devices), instead of tra- ditional hydraulic cylinders, which guarantee energy savings, lower maintenance and higher efficiency.
• Flaskless cooling houses with electro-welded cool- ing boxes instead of heavy in flask cooling lines, which reduces the initial investment and ensures high energy savings. For these new generation technologies, Savelli was
able to realize the largest molding lines today installed in the world, capable to reach the highest performances: • Renault (Le Mans, France), F1 molding line, 1,300 x 1,100 x 250/200mm for the production of brake disks and drums at the speed of 250 complete molds/hr.
• JSC Altajvagon (Barnaul, Russia), F1 molding line, 3,000 x 1,800 x 500/500mm for the production of rail steel castings and boogies for rail wagons at the rate of 10 complete molds/hr.
• Deere & Company (Waterloo, Iowa, USA), F1 molding line, 1,830 x 1,425 x 560/560mm for the production of agricultural castings for tractors at the rate of 120 complete molds/hr.; 2 hours in flask cooling + 8 hours in cooling jackets; sand system for 610 tons/hr.
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的经验为客户寻求最 佳解决方案。
电子控制的造型 线和砂回收与处理 装置
电子自控部为涉 及萨维利装置和设 备的项目相关的所 有问题提供解决方
案，可提供全套软硬件工程、人机界面系统（造型线监 控电脑）、最终性能测试与试车、操作员培训及客户服 务等。
萨维利自己生产的设备包括：混砂机、双盘冷却器、 多角筛、或全套砂回收、处理和分配装置（超过600 吨/时）。可提供水平有箱造型机和有三种不同铸型压 实工艺的全套造型线：高压挤压、Formimpress（高压 双面挤压）和Aero-Flux（空气预紧实）。 令萨维利造型线成功并令其客户（如：John Deere
和Renault）信服的三个主要因素： • Formimpress造型系统（高压双面挤压），提供最 佳铸型质量和砂/铁比
• 新一代El-Mecs（电动机械装置）铸型输送系统， 代替了传统的液压缸，可确保节能、低维护和高效 率。
• 带电焊冷却盒的无箱冷却套，替代了繁重的砂箱冷 却线，降低了初始投资并确保了高效节能。 正是由于这些新一代的技术，萨维利才能制造当今世 界规模最大的造型线，且能达到最高的装置性能。 • 雷诺汽车（法国Le Mans），F1型造型线，砂箱尺 寸1,300 x 1,100 x 250/200毫米，生产刹车盘和刹 车轮毂，造型速度250整型/时。
• JSC Altajvagon（俄罗斯Barnaul），F1型造型线， 砂箱尺寸3,000 x 1,800 x 500/500毫米，生产铁 路火车上的轨道钢铸件和转向架，造型速度10整 型/时。
• Deere & 公司（美国爱荷华州沃特卢市），F1型造 型线，砂箱尺寸1,830 x 1,425 x 560/560毫米，生 产农用拖拉机铸件，造型速度120整型/时；2小时 砂箱内冷却+8小时冷却套内冷却；610吨/时的砂
处理系统。
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www.globalcastingmagazine.com。
February 2013
FOUNDRY-PLANET.COM | MODERN CASTING | CHINA FOUNDRY ASSOCIATION | 81
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